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Parametric Analysis of Surface Roughness and Metal Removal Rate during Electrical Discharge Machining of O1 Tool Steel

This work studies the impact of input machining parameters of Electrical Discharge Machining (EDM) on the machining process performance. Tool steel O1 was selected as the workpiece material, copper as the electrode material, and kerosene as the dielectric medium. Experimental runs have been carried out with a Design of Experiment (DOE) technique. Twenty tests are accomplished with the current range of (18 to 24 Ampere), a pulse duration range of (150 to 200 µs), and a pulse-off time range of (25 to 75 µs). Based upon the experimental study's output results, the EDM parameter's effect (voltage of power supply, discharge current, pulse duration, and pulse pause interval) on the responses of the process represented by surface roughness value Ra and Metal Removal MR rate.  The results obtained by the DOE approach are analyzed by STATISTICA software. It has been concluded that an increase in the current and pulse duration maximizes both metal removal rate and surface roughness. At the same time, they are minimized by maximizing the pulse pause interval.

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Publication Date
Thu Dec 01 2022
Journal Name
Case Studies In Construction Materials
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Publication Date
Thu Dec 01 2022
Journal Name
Case Studies In Construction Materials
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Publication Date
Thu Dec 15 2011
Journal Name
Iraqi Journal Of Laser
Laser Hole Drilling of Stainless Steel 321H and Steel 33 Using 3D CO2 Laser CNC Machine

In present work an investigation for precise hole drilling via continuous wave (CW) CO2 laser at 150 W maximum output power and wavelength 10.6 μm was achieved with the assistance of computerized numerical controlled (CNC) machine and assist gases. The drilling process was done for thin sheets (0.1 – 0.3 mm) of two types of metals; stainless steel (sst) 321H, steel 33 (st). Changing light and process parameters such as laser power, exposure time and gas pressure was important for getting the optimum results. The obtained results were supported with computational results using the COMSOL 3.5a software code.

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Publication Date
Tue May 02 2023
Journal Name
Social Science Journal
Publication Date
Mon Jul 01 2019
Journal Name
Ceramics International
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Publication Date
Fri Sep 01 2017
Journal Name
Journal Of Computational And Theoretical Nanoscience
Real Time Wireless Monitoring and Controlling of 3-D Single Point Incremental Tool

Maintenance of machine tools can be improved significantly by analyzing the operating of manufacturing process with the real-time monitoring system for 3-D single point deformation measurements. Therefore, the process of manufacturing could be optimized with less cost. Recently, wireless technology and internet of things (IOT) applied on intelligent machine has witnessed a significant advance with augmented virtuality, the analysis and the process certainly would contribute to enhance the intelligence of that machine. This paper presents a group of the wireless sensors and 3D animation technologies for data monitoring and analyzing. Three degree of freedom robotic hand structure has been selected as a prototype to be form the process of the

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Publication Date
Tue Jun 12 2007
Journal Name
Iraqi Journal Of Laser
Generation of 629 nm Pulsed Laser Using an Optical Parametric Amplifier

The main purpose of this work is the construction of an optical parametric amplifier (OPA) to generate a 629 nm pulsed laser. KTP nonlinear crystals were used for both parametric oscillation and amplification. A singly resonant parametric oscillator (OPO) is constructed to generate a signal of 1.54 μm and idler of 3.4 μm when the OPO system is pumped by 1.064 μm Q – switched Nd: YAG laser. The signal was then mixed with the pumping beam in OPA system to form the wanted wavelength. The obtained optical conversion efficiency was 60%.

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Publication Date
Sat Sep 30 2023
Journal Name
Iraqi Journal Of Science
Townsend Discharge and Streamer Breakdown within Sphere-Air-Sphere Configuration

     The main aim of the present paper is to study the electric breakdown in a uniform electric discharge system. The system consists of two spheres separated by a dielectric. The dielectric is dry air. Certain boundary conditions are taken into consideration as applied voltage, pressure, and domain. The formation of discharge types as Townsend and streamer under different distance gaps (1, 0.9,0.8, 0.6, 0.4, 0.2, 0.1) mm was sudied. The temperature effect on the breakdown voltages for the discharge process is also included. Seven different temperature steps are chosen in the study.  Comsol Multiphysics software is used for the simulation model as a plasma model. Results show that as the gap distance increases the breakdown voltage

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Publication Date
Tue Jan 01 2019
Journal Name
J. Mech. Cont.& Math. Scis
Publication Date
Sat Jan 01 2022
Journal Name
Ssrn Electronic Journal
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