At the Subba oil field, wellbore stability is the main concern while drilling. The wellbore's instability causes several issues, including: (inefficient hole cleaning, tight hole, stuck pipe, mud losses, caving, bad cementing, and well kick or blowout). This increases Non-Productive Time (NPT) and well-drilling costs; hence the operator's main goal is to create a drilling program that reduces these problems and therefore reduce drilling cost. The study aims to build a 1D mechanical earth model to predict the wellbore failure and design optimum mud weight to improve the drilling efficiency for future wells. The model includes pore pressure, stress state, and rock mechanical parameters (such as UCS, angle of friction, Young-Modulus, and Poisson-Ratio). To achieve this aim, the study utilised offset well data including log data (Gama-Ray Logs (GR), Caliper Logs (CALI), Density Logs (RHOZ), and Compressional Sonic (DTCO) and Shear Sonic (DTSM)), Core tests, Mini-frac field tests, Drilling Reports, Mud Reports, and Mud Log Reports (master log) to estimate and calibrate the profiles of formation pore pressure, rock mechanical properties, and in-situ stresses.
The 1D mechanical earth model was built using the Excel program for three wells data set, where all the necessary parameters to create the model was calculated, calibrated for the calculated variables with core data and pressure test points, and finally the safe mud window was detected.
The results showed that the Eaton Slowness method to predict pore pressure perfectly matches the pressure test points. The most common fault regimes in the Subba oilfield are normal and strike-slip faults. The Modified Lade criteria showed a compatible match with drilling events and calliper log in predicting the failure zones, so it is the best criterion in determining minimum and maximum mud weight. Based on the results of this study and in comparison with the mud window used in drilling operations in the field, it is necessary to change the mud window used in drilling and adopt the safe MWW of this study in drilling new wells in this field and the area adjacent to the field.